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How Do Refrigerated Containers Work?

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Discover how refrigerated containers maintain temperature control for sensitive goods during transport. Learn about key components and the cooling process.


Ever wondered how refrigerated containers keep your food, medicine, or other sensitive goods safe during long journeys? These containers, also known as reefers, play a crucial role in cold chain logistics, ensuring goods stay fresh and intact.


In this post, we’ll explain how refrigerated containers work, their cooling systems, and share best practices for using them effectively. You’ll also learn about the key components and how they maintain precise temperatures during transit.


45FT High Cube Refrigerated Shipping Container

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What is a Refrigerated Container?

Refrigerated containers, or reefers, are specially designed for transporting temperature-sensitive goods. These containers maintain the right temperature, whether freezing or chilling, to prevent spoilage.

Common Uses

Reefers are used across various industries:

● Food: To transport perishable items like meat, dairy, fruits, and vegetables.

● Pharmaceuticals: To keep medications, vaccines, and other medical supplies at precise temperatures.

● Electronics: Some electronics need to be kept at specific temperatures to avoid damage.

Why They Are Important

Reefers help preserve product quality during long transport. They prevent spoilage, decay, and maintain freshness, ensuring goods reach their destination in perfect condition.


How Do Refrigerated Containers Work?

The Cooling Process in a Refrigerated Container

Refrigerated containers operate through a cooling system that keeps the inside temperature at a specific level, ensuring cargo stays fresh.

The Refrigeration Unit

The refrigeration unit is the heart of the reefer. It uses a compressor to circulate refrigerant, removing heat from the inside.

Compressor

The compressor compresses the refrigerant gas, turning it into a high-pressure state. This gas then circulates through the system to absorb heat.

Evaporator Coil

Once the refrigerant is circulated through the evaporator coil, it absorbs the heat, cooling the air inside. This process ensures the container stays at the desired temperature.

Cooling Effect

This cooling system helps maintain temperatures in the desired range, such as -20°F to 75°F (-29°C to 24°C), ensuring that products like food and medicines remain at their ideal temperatures.


Temperature Control and Adjustment

Temperature Range

Refrigerated containers can be set to various temperatures. Typically, they operate between -20°F to 75°F (-29°C to 24°C), depending on the type of goods inside.

Maintaining Temperature

To maintain the set temperature, the refrigeration system continuously circulates cool air. Adjustments can be made based on the cargo's needs.

Automatic vs. Manual Controls

Modern refrigerated containers come with automatic systems, which adjust the temperature as needed. Older models may require manual adjustments to control the temperature settings.



45FT High Cube Refrigerated Shipping Container




The Role of Airflow in Refrigerated Containers

Importance of Proper Airflow

Proper airflow is essential for evenly distributing cold air and ensuring all goods stay at the correct temperature. Without good airflow, certain areas of the container may become too warm, risking spoilage.

Air Circulation

Convection and fans circulate air inside the container. Cold air moves through vents, flows around the cargo, and ensures the temperature remains consistent throughout.

Loading Tips for Effective Airflow

Proper Loading Practices

Avoid overloading the container. When cargo is packed too tightly, it blocks airflow, which can lead to uneven cooling.

Avoiding Blocked Vents

Ensure vents aren’t blocked by cargo. This allows for the free flow of air, maintaining temperature control.

Use of Pallets and Spacers

Using pallets and spacers helps maintain airflow. It ensures cold air circulates properly around the cargo, preventing temperature fluctuations.



FAQS:


Q: How does a refrigerated container maintain a consistent temperature?

A: Refrigerated containers use a refrigeration unit with a compressor and evaporator coils. The compressor circulates refrigerant gas, which absorbs heat from inside, keeping the container cool. Temperature control is maintained through automated or manual settings based on cargo needs.

Q: What are the key components of a refrigerated container?

A: Key components include the compressor, evaporator coils, condenser, fans, and temperature control unit. These work together to circulate cold air, maintain temperature, and ensure airflow inside the container.

Q: Why is proper airflow important in refrigerated containers?

A: Proper airflow ensures even cooling throughout the container. Without it, temperature inconsistencies can occur, risking spoilage. Loading goods correctly and not blocking vents helps maintain proper airflow.

Q: What are the common power requirements for refrigerated containers?

A: Refrigerated containers typically require a 380-460V three-phase power supply. Backup generators or battery systems are used to ensure continuous cooling when no electricity is available.



Key Components of a Refrigerated Container

Internal Components That Make Refrigerated Containers Work

Compressor

The compressor is the engine of the refrigeration system, compressing refrigerant gas and circulating it through the system.

Evaporator Coils

The coils are essential for absorbing heat from the container. As refrigerant passes through, it cools the air.

Condenser

The condenser cools the refrigerant once it’s heated up by the process. This helps the refrigerant return to its liquid form.

Fans and Air Circulators

Fans circulate the cold air throughout the container, ensuring a consistent temperature is maintained.

Temperature Control Unit

This unit allows users to monitor and adjust temperature, providing easy management of the container’s environment.

Ventilation Ports

Special ventilation ports allow fresh air to enter and gases like CO2 to exit, important for certain goods like fruits.


Challenges and Best Practices for Using Refrigerated Containers

Preventing Moisture and Condensation

Condensation Issues

Moisture buildup can lead to mold, bacteria, or product degradation. It's crucial to manage humidity levels to avoid this issue.

Best Practices

Ensure the container and pallets are dry before loading to prevent moisture buildup. Also, maintain humidity control for certain sensitive cargo.


Ensuring Proper Sealing

Sealing Issues

If seals or gaskets aren’t intact, cool air can leak out, causing temperature instability.

Regular Inspections

Check seals and gaskets regularly to ensure the container maintains the correct temperature during transport.


Power Requirements for Refrigerated Containers

Power Sources

Refrigerated containers typically need a 380-460V three-phase power supply. This ensures the cooling system works efficiently.

Backup Power Systems

If there’s no access to electricity, generators or battery backups are used to keep the reefer running. This ensures uninterrupted cooling for sensitive cargo.



20FT Refrigerated Shipping Container


Conclusion

Maintaining refrigerated containers is crucial for keeping cargo at the correct temperature. Regular cleaning and checking temperature logs help prevent issues. Monitoring the refrigeration system ensures it runs efficiently. If a reefer isn’t maintaining temperature correctly, troubleshooting and prompt repair are necessary. Regular servicing will extend the life of your container and keep goods safe during transit.


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